>1, foreword The draining water pumping station (next is called
pumping station) to take the municipal administration construction and
the management engineering main facility, is shouldering the city
draining water protection against waterlogging important task.
Controls from the present domestic majority of pumping stations
and manages looks or is in the quite backward condition, with overseas
compares has the very big difference. In the electrical control,
the automated monitoring degree is low, the majority of pumping
stations only have the single stage the conventional control. In
the management level, the majority of pumping stations management
record and the statistics all is the manual operation. The
pumping station control and the management has not formed the region
network. Along with the national economy rapid development, set
a higher request to the municipal administration construction and the
management. Therefore must to the existing pumping station
control and the management carries on the transformation and the
consummation. Melts the pumping station monitoring management
development to overseas nobody, achieves downsizing for efficiency
with the enhancement management level goal. This project is
above the mirage Pudong newly developed area pond bridge pumping
station is the implementation object, carries on transformation which
the entire pumping station the automation monitors and manages.  2. Pumping station operating mode outline The pond bridge pumping station is located the
Shanghai Pudong newly developed area pond bridge connection Whangpoo
River waterfront, this pumping station mainly uses in the nearby
regions sewage to discharge processing and the flood prevention
抗涝. The service area 240 hectares, 总排水量 are 13.8
meters 3/ second. 2.1 equipment distributions Is same with the majority of pumping stations, its
equipment distribution horizontal plan is as follows (chart 1) to
show. (1) passes in and out 水闸? Uses for to prevent the
Huangpu River river water but actually fills with the pumping station
service. (2) 集水? Inside and outside the underground duct
sewage collects in this 集水? 集水?is divided into by the
stainless steel grill the area, the sewage flows by in area after the
grill after the dirt, disperses into in the Huangpu River to the
outside area. 集水?inside and outside the area installs has
the ultrasonic wave fluid position meter to use for inside and outside
the examination the area water level and the water head. (3) eliminates the dirt machine: The pumping station is
loaded with the steel wire tractor type grill except dirt machine 2,
uses in except the dirt machine to attach on the grill trash and the
contamination from 集水?center proposed processes. (4) transformer room: In order to guarantee the pumping
station the reliable work, the pumping station constructs has two
800KVA power transformer. The power transformer installment has
the temperature monitor monitor three-phase temperature, when the
temperature ultra limits can automatically start the air blower to
decrease temperature and to report to the police. (5) water plant: The pond bridge pumping station installed
six 180 kW axis to flow the water pump; Is saving the waterhouse
to be loaded with the water level detector. (6) control cabinet room: The room internal installation
has 进线cabinet 2 (cabinet 1, 13); The power factor
compensates cabinet 4 (cabinet 2, 3, 11, 12); Pumps the switch
cabinet (cabinet 4-6, 8-10) and joint cabinet 1 (cabinet 7). 2.2 controls requests Take the pond bridge pumping station as the facility
object, carries on transformation which the entire pumping station the
automation monitors and manages. (1) transforms the pumping station the water pump controlling
switch cabinet, enable it to have and the long-distance control
function. (2) transforms the pumping station the power factor to
compensate the cabinet, can realize automatic compensation with the
long-distance electrical network monitoring. (3) transforms the pumping station the transformer room
regarding transformer A, B, the C three-phase temperature carries on
the long-distance demonstration, the high temperature reports to the
police and so on the function; (4) establishes the pumping station the control room, implements
three cascade control to the pumping station, establishes the
automation in the control room to monitor the control desk and the
signal processing cabinet. (5) uses SIEMENS S7-300 series PLC, to the entire pumping
station realization automation monitoring, the water pump will act
according to the condition which will pump, the water level, the
rainfall, the electrical network condition, operating mode and so on
strobe position automatically throws cuts. (6) through adds water the potential difference examination,
prompts or automatically throws the excision dirt machine. (7) uses the high performance 10 inches real colors LCD to touch
the type display monitor, carries on the dynamic monitoring management
to the entire pumping station, the breakdown reports to the police,
operating mode record and report form printing. (8) reserves the correspondence connection, may carries on the
region monitoring and the data transfer through the telephone channel
or the DDN net networking. 3. Hardware system constitution Requests according to above, we developed have
developed the following this set of pond bridge pumping station
automation supervisory system. The system structure see Figure
2. The main disposition is as follows. 3.1 PLC disposition Pumping station automation supervisory system PLC uses
SIEMENS the S7-300 series. According to system request, PLC
overall disposition as follows: (1) central processing module (CPU): Selects CPU314,
memory RAM expands 64K. (2) digital quantity load module (DI): Selects SM321,
altogether 8 (16/). Processes 128 input signals. (3) digital quantity output module (DO): Selects the
SM322,4 block is 16 /, 4 are 8/. Processes 96 output signals. (4) simulation quantity load module (AI): Selects SM331,
altogether 3 (8/). Processes 24 input signals. (5) connection module: Selects CP340, altogether 2, 1 is
the RS232 connection, 1 is the RS485 connection. PLC has used four frames, has three in the RTU signal cabinet,
for spare expansion frame; Another in the control desk, through
the IM361 expansion connection, simplified the wiring like this,
greatly enhances the reliability. 3.2 touches the screen disposition Touched the screen to use Japanese DIGTAL Corporation's
570 HMI (SIEMENS not to have this kind of HMI to realize the above
request at that time). HMI is by the RS232 connection and the
PLC CP340 connection, uses SIEMENS 3964R the agreement to complete the
correspondence. 3.3 electrical networks monitorings disposition The electrical network monitoring uses French SOCOMEC
Corporation DIRIS the M electric quantity monitor, may examine the
three-phase 四线?phase voltage, the line voltage, the interphase
current, the zero curve electric current, has the merit reactive
power, the power factor, the frequency and the corresponding maximum
value. The monitor uses the MODBUS agreement and the PLC CP340
connection by the RS485 connection, transmits the electrical network
monitoring data. Because the pumping station is uses the pair of
road electrical network 进线, therefore has applied two sets of
electric quantities monitors, separately installs on two sides
进线cabinets. Other installments signals all are select the spot through the
digital quantity or the simulation quantity to enter with the PLC
connection.  4. software monitorings realization Pond bridge pumping station automation supervisory
system software mainly has two parts: PLC monitoring software
and touches the screen chart to control software. PLC monitoring
software is composed by several big modules. 4.1 systems examinations and breakdown processing module The system examination processing all input signal, will
make the different response according to the special details.
The processing signal includes: Six pump the electrical
machinery the temperature and the vibration; Passes in and out
水闸?the condition; Saves the waterhouse fluid position;
Protects from fire the security security; Two power
transformers temperature; Rainfall; Four power factors
compensate the cabinet operating mode; The electrical network
operating mode (the voltage owes presses with has pressed the
monitoring; Three-phase current overload monitoring; Lacks
monitors; Three-phase not balanced monitors; Power
overload monitoring; Power factor monitoring; Electric
quantity accumulation); 污水?water level and so on. The system failure classification is three levels: Level
of breakdowns define as are highest-level. When breaks down this
kind of, will forbid all controls output. The acousto-optics
reports to the police, the recording printing, demonstrates the
breakdown type and the solution on the display monitor. Only has
in fixes the breakdown, after artificially repositions the key system
rehabilitation. Two levels of breakdowns define for are
secondary. When breaks down this kind of will forbid the
breakdown control output, the system to do automatically regulates the
continuation current operation. The breakdown reports to the
police and restores the identical level breakdown. Three levels
of breakdowns definitions position is most preliminary. When
breaks down this kind of, the acousto-optic early warning, does not
only sever the current operation. Each kind of breakdown
implementation related breakdown acousto-optics produces which
according to the system in reports to the police with the record.
This moment touches the type display monitor to enter the
breakdown to report to the police the picture, the demonstration
breakdown content, the nature, the place, the time and the solution,
and printing. 4.2 eliminates the dirt machine and drainage pump movement
processing The pumping station has two to eliminate the dirt
machine, the system to eliminates the dirt machine operating mode to
carry on the monitoring. The breakdown signal sets at the
position, sets at two levels of breakdowns to report to the police,
by<系统故障处理>Module processing. Lightens or extinguishes the
related indicating lamp according to the signal condition.
Machine at the same time in touches on the type display monitor
to demonstrate. When chooses except the dirt cabinet on
selection switch far controls, the control desk in pumps before the
automatic movement, first carries on dumps pollutants to operate.
Uses the water head examination, then according to the water
head symbolized the implementation automatically dumps pollutants.
When automatically dumps pollutants, first in the scene
acousto-optics early warning, then moves the installment. Pumps starts the cabinet to have six AND-OPERATIONS to unite
carries on the control. (1) when the breakdown signal sets at the position, sets at two
levels of breakdowns to report to the police, by<系统故障处理>Module processing. (2) lightens or extinguishes the related indicating lamp
according to the signal condition. (3) when pumps on the switch cabinet the selection switch to
choose far controls, may implement four kinds in the control desk to
pump the movement way: Manual way; Automatic way;
Pumps out the way in advance; Overhaul way. (4) pumps the establishment in the control desk to each to have
respective condition indicating lamp; Manual operation 按纽
and selection switch. (5) Shan Taibeng selection switch has the fourth gear:
Stops; Overhaul; Manual and is automatic. When
establishes the manual files may implement manual or pumps out the
operation in advance. When automatic files allows to be supposed
to pump enters the system automatic movement configuration. (6) establishes in the system operation has the third gear the
selection switch: Stops; Automatic and pumps out in
advance.<停止>Forbids movement which all pumps;<自动>Allows Shan Taibeng the selection switch to establish in the
automatic files pumps enters the automatic movement configuration.<预抽?Allows Shan Taibeng the selection switch to establish in the
manual files pumps pumps out the movement in advance. (7) pumps the start and stops wanting the time delay to invest
and the withdrawal in turn. (8) pumps basic interconnection condition: A. Level
of breakdowns, the power failure prohibition all pump the movement;
B. Pumps the motor failure, pumps the start cabinet
breakdown prohibition correspondence to pump the movement; C.
Pumps the different movement must coincide above pumps starts
the cabinet, between the control desk correct establishment; D.
Water level interconnection. (9) when satisfies above different interconnection condition,
pumps may enter manually, the overhaul, pumps out or the automatic
movement in advance. (10) when pumps the automatic movement, must according to the
gauging station and the water level area determined must move pumps
the number; The judgement can invest the automatic configuration
to pump whether satisfies the above request, if does not satisfy, then
the breakdown reports to the police; If may the configuration
pump are many to must put the operation pumping, then rests on these
to pump the running time tiredly to count slightly pumps the
investment movement. Reduces along with the water level,
gradually withdraws from current running time longest pumping. 4.3 data processing and man-machine contact surface processing (1) data statistics: Pumps the start cabinet
exchange contact device movement to count; Pumps the running
time accumulation; Pumping station displacement accumulation;
Rainfall amount accumulation; Accumulates with the
electric quantity. (2) data establishment: Water level value, water head
value and flow rate establishment; Transformer temperature and
gas value establishment; Rain size establishment; Pumps
the electrical machinery the temperature and the vibration value
establishment; Electric power parameter establishment;
Security effective or not establishment. (3) with touches the type display monitor the data
communication: Touches the type display monitor to use the
industry level man-machine to lie between the surface. Mainly
completes the following task: Pumping station movement
monitoring; The breakdown reports to the police, records and
removes the prompt; Parameter establishment; Simulation
keyboard operation; Data record processing; Craft curve
demonstration; Operating mode conformable display; Pumping
station general picture demonstration. (4) printer printing processing: Breakdown stochastic
printing; Running status printing; Parameter establishment
printing; Statement of work printing; Dynamic curve
printing; Equipment condition printing; Data statistics
printing; Screen printing. 5. conclusions The pond bridge pumping station automation
supervisory system transforms until now already the nearly for two
years from 1998, the normal operation proved that, The overall
system design reasonable is advanced; Operates easily; The
reliability is high; Completely conforms to the user anticipated
requirement, will promote the application to other areas. |