The pressure transmitter is in the industry practice the most
commonly used one kind of sensor, it widely applies to each industry
automatic control environment, involves the water conservation water
and electricity, the railway communication, the intelligent
construction, the production automatic control, the aerospace, the war
industry, the petrification, the oil well, the electric power, the
ships, the engine bed, the pipeline and so on the multitudinous
profession, under on simply introduces some commonly used sensor
principles and its the application 1st, strain gauge pressure transmitter principle and
application Mechanics sensor type is many, like resistance
strain gauge pressure transmitter, semiconductor strain gauge pressure
transmitter, pressure anti- pressure transmitter, inductance type
pressure transmitter, electric capacity type pressure transmitter,
resonant type pressure transmitter and electric capacity type
acceleration instrument and so on. But applies widely presses
the anti- pressure transmitter, it has the extremely low price and a
higher precision as well as a better straight characteristic.
Under we mainly introduce this kind of sensor. When has decompressed the anti- strength sensor, we first
know resistance strain gauge this kind of part. The resistance
strain gauge will be one kind was measured on the strain change will
transform into one kind of electrical signal the sensitive component.
It presses one of anti- strain sensor main constituents.
The resistance strain gauge applies most is the metal resistance
strain gauge and the semiconductor strain gauge two kinds. The
metal resistance strain gauge also has the filiform strain gauge and
the metallic foil shape strain gauge two kinds. Usually is
through special sticks the strain gauge the composition close
agglutination in to produce in mechanics strain substrate, when the
substrate stress has the stress variation, the resistance strain gauge
also together has the deformation, causes the strain gauge the
resistance number to have the change, thus makes to add the voltage
changes in the resistance. This kind of strain gauge when stress
produces the resistance number change is usually smaller, the common
this kind of strain gauge all composes the strain electric bridge, and
carries on the enlargement through the following measuring appliance
amplifier, again transmits for processes the electric circuit (usually
is the A/D transformation and CPU) demonstrates or the implementing
agency. Metal resistance strain gauge internal structure Like chart 1 shows, is the resistance strain gauge
structure schematic drawing, it by the substrate material, the metal
strain silk or the strain foil, the insulation protection piece and
the lead-out wire and so on partially is composed. According to
the different use, the resistance strain gauge resistance number may
design by the designer, but the resistance value scope should pay
attention: Resistance number too small, needs actuation electric
current too big, simultaneously the strain gauge gives off heat causes
itself hyperpyrexia, in the different environment uses, causes the
strain gauge the resistance number change too in a big way, output
zero drifting obvious, adjusts the null circuit too to be complex.
But resistance too big, impedance too high, the anti- outside
electronmagetic interference ability is worse. Generally is
several dozens ohms to several dozens kiloohms about. Resistance strain gauge principle of work The metal resistance strain gauge principle of
work is the adsorption the strain resistance has the resistance number
change phenomenon on the substrate material along with the mechanical
deformation, is named for the resistance strain effect. The
metallic conductor resistance value may use the type to indicate that, In the formula: Rho - Metallic conductor electronic
resistivity (Omega cm2/m) S - conductor cross-sectional area (cm2) L - conductor length (m) We take the tinsel strain resistance as the
example, when tinsel exogenic process, its length and the
cross-sectional area can change, may be very easy from on in the
formula to see, its resistance value namely can have the change, if
the tinsel is elongated the exogenic process time, its length
increases, but the cross-sectional area reduces, the resistance value
then can increase. When the tinsel is compressed the exogenic
process, the length reduces but the section to increase, the
resistance value can reduce. So long as determines adds (usually
is surveys resistance beginnings and ends in the resistance change
voltage), then obtains the strain tinsel the strain sentiment 2nd, ceramics pressure transmitter principle and
application The corrosion resistance ceramics pressure
transmitter does not have the liquid the transmission, the pressure
direct action in the ceramic diaphragm front surface, causes the
diaphragm to have the small deformation, 厚膜 resistance printing in
the ceramic diaphragm back, connects to favor the Stone electric
bridge (to shut bridge), because presses the sensitive resistance the
pressure anti- effect, causes the electric bridge to produce to have
the direct ratio with the pressure highly the linearity, also has the
direct ratio with the excitation voltage the voltage signal, the
standard signal differently demarcates according to the pressure
measuring range is 2.0/3.0/3.3 mV/V and so on, may to be compatible
with be supposed the variant sensor. Demarcates through the
laser, the sensor has the very high temperature stability and the time
stability, the sensor brings temperature compensation 0 ~ 70 ? and
may with the overwhelming majority medium direct contact. The ceramics are one kind of recognition high elasticity,
the corrosion resistance, the anti- attrition, the anti- impact and
the vibration material. The ceramic heat-stable characteristic
and it 厚膜 the resistance may cause its operating temperature scope
to reach as high as -40 ~ 135 ? moreover has the survey the high
accuracy, the high stability. Insulation degree >2kV, the output
signal strong, the long-term stability is good. The high
characteristic, the low price ceramic sensor will be the pressure
transmitter development direction, has in the European and American
countries comprehensively substitutes other type sensors the tendency,
substitutes the proliferation silicon pressure transmitter in the
Chinese also more and more many users use ceramics sensor. 3rd, proliferation silicon pressure transmitter principle
and application Principle of work Was measured the medium the pressure direct action on
the sensor diaphragm (stainless steel or ceramics), causes the
diaphragm to produce has the direct ratio with the medium pressure the
micro displacement, causes the sensor the resistance value to change,
examines this change with the using electricity line, and the
transformation outputs to correspond to this pressure standard survey
signal. Schematic diagram 4th, sapphire pressure transmitter principle and
application Using the strain resistance type principle of
work, uses the silicon - sapphire to take the semiconductor sensitive
unit, has the unequalled measurement characteristic. The sapphire is by the monocrystal insulator elemental
composition, cannot have the lag, be weary and the slow change
phenomenon; The sapphire must be firmer than the silicon, degree
of hardness is higher, does not fear the deformation; The
sapphire has the extremely good elasticity and the insulation
characteristic (in 1,000 OC), therefore, the use silicon - sapphire
manufacture semiconductor sensitive unit, is insensitive to the
temperature change, even if under hot conditions, also has the very
good operational factor; Sapphire anti- radiation characteristic
greatly strengthened; Moreover, silicon - sapphire semiconductor
sensitive unit, non- p-n drifting, therefore, fundamentally simplified
the manufacture craft, enhanced the duplication, has guaranteed the
high end product rate. The pressure transmitter makes which with the silicon -
sapphire semiconductor sensitive unit and changes delivering, may
under the worst working condition the normal work, and the reliability
high, the precision good, the temperature error minimum, the price is
higher than. The table presses the pressure transmitter and changes
delivering to constitute by the double diaphragm: Titanium alloy
survey diaphragm and titanium alloy receive diaphragm. Printing
has the neterogeny extension strain keen bridge circuit the sapphire
thin slice, is welded on the titanium alloy survey diaphragm.
Was measured the pressure transmission to receives on the
diaphragm (to receive between diaphragm and survey diaphragm with
tension bar firm connects in together). Under the pressure
function, the titanium alloy receive diaphragm has the deformation,
after this deformation by the silicon - sapphire sensitive unit
sensation, its electric bridge is output can change, the change scope
with was measured the pressure has the direct ratio. The sensor electric circuit can guarantee the strain
bridge circuit the power supply, and transforms the strain electric
bridge unbalanced signal for the unified electrical signal outputs
(0-5, 4-20mA or 0-5V). In certainly presses the pressure
transmitter and changes delivering center, the sapphire thin slice,
with the ceramic base extremely glass 焊料 connects in together,
played the elastic part role, was measured the pressure transformed
into the strain gauge deformation, thus achieved the pressure survey
the goal. 5th, piezoelectricity pressure transmitter principle and
application In the piezoelectric pick-up the main use
piezoelectricity material includes the quartz, the potassium tartrate
sodium and the phosphoric acid dihydro amine. Quartz (silicon
dioxide) is one kind of natural crystal, the piezoelectric effect is
discovers in this kind of crystal, in the certain temperature range,
the piezoelectricity nature always exists, after but the temperature
surpasses this scope, the piezoelectricity nature completely vanishes
(this high temperature is so-called "Curie temperature").
Because along with the stress change electric field change small
(also said piezoelectric modulus quite is low), therefore the quartz
gradually is substituted by other piezoelectric crystals. But
the potassium tartrate sodium has the very big piezoelectricity
sensitivity and the piezoelectric modulus, but it only can only then
can apply under the room temperature and the humidity quite low
environment. The phosphoric acid dihydro amine belongs to the
artificial crystal, can withstand the high temperature and the quite
high humidity, therefore already obtained the widespread application. Now the piezoelectric effect also applies on the
polycrystal, for instance the present piezoelectricity ceramics,
including the barium titanate piezoelectricity ceramics, PZT, the
niobate are the piezoelectricity ceramics, niobium magnesium sour lead
piezoelectricity ceramics and so on. The piezoelectric effect is the piezoelectric pick-up main
principle of work, the piezoelectric pick-up cannot use in the static
survey, after because the process exogenic process electric charge,
only has has in the return route 无限?when input impedance only
then obtains the preservation. The actual situation is not such,
therefore this had decided the piezoelectric pick-up only can survey
the dynamic stress. Piezoelectric pick-up main application in acceleration,
pressure and strength and so on in survey. The piezoelectricity
type acceleration instrument is one kind of commonly used
accelerometer. It has the structure simply, the volume young,
the weight light, the service life is long and so on the outstanding
characteristic. The piezoelectricity type acceleration
instrument in the airplane, the automobile, the ships, the bridge and
in the building vibration and the impact survey already obtained the
widespread application, specially in the aviation and the
astronavigation domain has its special status. The
piezoelectricity type sensor also may use for to survey the engine
interior combustion pressure the survey and the vacuum degree survey.
Also may use in the war industry, the change and the artillery
mouth shock wave pressure which in the chest cavity for example
surveys the gun artillery bullet with it which to fire the flash chest
cavity presses. It already may use for to survey the tremendous
pressure, also may use for to survey the small pressure. The piezoelectricity type sensor also widespread
application in the biomedicine survey, for instance said the ventricle
drive pipe declines |