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The overseas petroleum chemical industry information integration technology application progresses (3)
Origin: Input time: 07-06-05 02:39:36English version

>    6. policy-making management software integration

The modernized enterprise manages (namely scientific management) the development approximately division is 3 times: (1) the 20th century 60~ 80's, the department interior MIS construction, its main goal is enhances the department interior the operating efficiency, saves the expenditure. (2) the 70~90 age, the enterprise interior CIMS construction, including core technology MRP, MRP- II and ERP, its main goal is enhances the enterprise interior service automation and the integrated level, both additionally receives, and cuts down on expenditures. (3) at the end of the 90's to the beginning of the 21st century, in the enterprise, the exterior supply chain management (Supply Chain Management, SCM) and for consumer's customer relations management (Consumer Relationship Management, CRM) as well as the electronic commerce, its goal mainly face the market, realize to take the customer as the central service automation shift, reduce to the market demand response time, comprehensively reduce the production cost of operation, maximum limit optimize each kind of resources and seize the market.
In 1957, the American 27 productions and the stock controlled the worker to found US to produce and the stock control association (APICS), founded the manufacture resources plan (Manufacturing Resource Planning, MRP) research area. Around 1960, by person and so on MRP commission chairman Joseph Orlicky used MRP (Materials Requirements Planning) the principle, developed a set take to keep in stock the control as core software. Continuously to the 70's, MRP develops into a mature business management new technology, the new method and new software. When does MRP need the material according to the host productive plan table in to decide orders and produces, according to the demand and forecast will determine and the control future the material supply and the productive plan. It provides the material demand the accurate time and the quantity, belongs to the stock management and the productive plan management category, also is other business managements foundations.
After enters for the 80's, along with correlation strut technology the and so on the business management progress and computer network rapid development, the MRP technology developed the second stage. This stage key point is enhances the MRP information sharing degree, causes link in close integration with and so on production, purchase, sale, financial control, forms with the aid of to flow to the information flow realization with the fund flows the integration (two class gathers one) the production management system namely so-called manufacture resources plan. In order to avoid the noun confusion, the material demand plan is called as the narrow sense MRP, but makes the resources plan to be called generalized MRP or MRP- II. It is develops more perfect and the advanced business management thought and the method in the MRP foundation, and has formed the corresponding mature commercialized technology and software, is the manufacturing industry recognition new generation of management standard. Compares with MRP, besides the material demand plan function, MRP- II also increased the productivity plan, the production movement of control, the purchase and the material management plan, the material demand and the productivity simulation, involves the manufacture, retails with the financial three major parts, is the integration rate higher business management information system.
In 1973, American scholar Joseph Harrington (J. Harinton) proposed for the first time the CIM concept, will be unceasingly rich in the later 20 years and the development. It is uses the computer, the network, the data bank technology and the modern management method, including MRP, MRP- II as well as core application technology and so on ERP, domain the and so on enterprise's product design, production manufacture, sales service human resources, the financial resource resources, the material resource and the information resource integration, enhanced the production efficiency, the product quality, the enterprise strain capacity and the competitive ability.
ERP is the MRP- II expansion and the enhancement, also is one of CIMS core technologies. But MRP- II was still the ERP important constituent. The ERP concept first was consultant firm proposes by Gartner the Group in 1991. It certainly is not a sole theory, but is flows the logistics in the thing (Logistics), Harvard University Professor M. Porter the value chain, Harvard University Professor Michael Hammer and James Champy which proposed to the 1980s the service flow reorganization which proposed in 1991 (Business Process Reengineering, the 21st century manufacturing industries strategic - agile manufacture which BPR), in 1994 the American Department of Defense and the the Caspian Sea university proposed (Agile Manufacturing), at the end of the 70's Japan Toyota company's production method - punctual production (Just In Time, JIT), the Massachusetts Institute of Technology (MIT) the excellent production which proposed in the JIT foundation (Lean Production) the way, 戴明 and the Milan professor's Total Quality Management (TQM), the American nationality Israel expert E standard 德拉?restraint theory (Theory Of Constraint, TOC) as well as management accounting's newest theory and so on in a series of advanced management thought foundation develops. It from shifted enterprise's management core "in the correct time manufacture and the sales customer demand appropriate product" "in the best time and the place, obtained the resources the biggest increment and the enterprise biggest benefit." Based on this idea production, manages the core the shift, ERP also from most early starts using the MRP technology manufacturing industry to expand to other professions. In the function (for example supply chain management, high level leadership decision-making information system, on-line analysis processing, data mining, knowledge chain management, advanced plan with 排产, customer relations management and so on) and the service integration rate (for example enterprise interior, exterior and so on) on, all had the recent development, becomes now the most advanced management information system pattern.
The early ERP technology attenion enterprise interior service flow automation and the optimization, still was the western enterprise in 20th century 80~90 age initial period attention focal point. After the 90's, along with the market competition intensity, the enterprise transform intensify as well as take the customer as central thought prominent, force the enterprise specially are the transnational group pay attention to the enterprise exterior service flow automation and the optimization, this is the 1980s proposed for the first time, 90's day by day mature SCM and the CRM thought, the method, the technology and software produce with the development goal. Its function is takes and does well exterior resources the optimized use (the attention: The customer relations also is the important new resources), the optimized entire supply chain and the customer supply and demand, reduce the product development, the production, the sale, the service cycle, reduces various links cost, the increase profit and so on. The supply chain management thought and the technical introduction expands the business management from the production management to the management management, expands from the enterprise internal management to the enterprise exterior management, by the thing class, the fund, the information flow management expands the effective disposition, the control and the management which to the customer class, the knowledge flows.
Enhances the operating efficiency, reduces the cost is the management and the service flow revolution core goal. Before, when the on-line system expense excessively was high, has hindered the service flow reorganization integration or the integration to between the supplier, the customer and producer's. The Internet appearance, causes between them the boundary to desalinate fuses, for supplied the chain management to provide the guarantee.
ERP and the SCM integration will produce the manufacture and the supply and sales activity direct integration or relates together, but ERP and CRM integration then or relates the cost and the profit activity direct integration together. It can be said that, SCM and CRM are the new generation of ERP idea foundation.
The knowledge chain management also is the ERP another development direction. From the 1980s, the overseas economist namely proposed the knowledge is the important essential factor which the economy grows. ERP in under the 21st century knowledge economy environment, will bring into line with the enterprise or society's knowledge resources in its management, namely the knowledge creation, the recognition, the gain, the development, the decomposition, the storage, the transmission, will inherit, sharing, the judgment, the use and so on organizes with the production management connection, to interweave with the management matrix in the same place knowledge chain (Knowledge Chain), and will carry on the management which effective will optimize.
Also Corporation stated according to Gartner Group that, at present traditional ERP already arrived goes against, the new pattern - cooperation commerce which displaces (Cooperation Commerce, C-Commerce) already appears. But, at present still take ERP as the core, and expands to SCM and CRM. Probably crosses about for 4 years, SCM and CRM with ERP equally important. But ERP will reduce 40% in enterprise's application scope, will only become the enterprise system a part. ERP, SCM, CRM and so on all will integrate in the cooperation commerce system.
Famous supply chain management software company Siebel rehas defined the customer relations, the partnership management (Partner Relationship Management, PRM) relates with the employee the management (Employee Relationship Management, ERM) brings into line with to the new edition in. The new product already has in technical the breakthrough, also in some idea conformity (although these two concepts are not first proposed by Siebel, but they relate partnership management as well as employee software which management turns may move and operate).
With retails the management about PRM, supplies the difference which the chain manages, Siebel thought PRM treats as the partner the merchant extending, namely the merchant in aspect and so on sale, marketing provides the service, encourages the partner to be loyal. ERM and HR (human resources) differently in where? HR is concentrates the human affairs and the salary management and so on, reflects is the static information, is behind the enterprise uses; But ERM mainly uses in to understand the customer service the situation, involves the scope in a big way, the conformity information are more, but also may make the staff to understand many organization interior the thing, originally will be in each department the help tabletop conformity to get up, provides training, will enable the staff mutually to exchange, will do the work through the cooperation.
Siebel redefines the customer relations, the implication is does not have ERM and PRM product itself is not a complete CRM product, cannot satisfy today customer the need.
7. markets, environment and production managements integration - factory intellectualization

In 20th century, the petroleum industry will have truly had the huge change, the 21st century will be able to have a bigger change. One of its reasons is, we will need compared to the past by oneself experience 50 years more technologies, in these technologies to support the strength and the penetrability are strongest when is the information technology. Speaking of the refinery, the next 20~30 year development will be able to surpass formerly for 70 years.
The future refinery will be is clean, the intellectualization and produces the high attachment value product the refinery. Clean (Clean) meant the environment is friendly; The intelligence (Smart) meant highly integrates. It has the rich data and the knowledge, according to quota chemical reaction project model control operation. These models including entire enterprise, but not only is restricted in builds up the chemical plant each activity, and real-time optimized its benefit. The microminiaturized sensor and the advanced model carry on the track and the control in the molecular level, to the product leaves the plant from crude oil entering shop, guarantees each barrel crude oil to realize the greatest latent value. The miniature intelligent sensor on-line real-time completes the chemical examination analysis. The material and the equipment also all are an intelligence, in inlays the sensor to be possible parameter and so on second-by-second measurement temperature, vibration, stress, strain, and may carry on the forecast service.
The new generation of intelligent catalyst will appear, petroleum chemical industry product receiving rate 4% does not enhance the several fold from at present to the crude oil process load. The new response technology and the membrane technology appearance, will enable the separation craft to be allowed to realize the precise molecular control. Lubricating oil (fat) the molecular intellectualization, precisely will design the member, the realization time release function.
The dynamic computer network will be building up the chemical plant movement. The tens of thousands of sensors may realize the networking, the real-time transmission entire builds up the chemical plant the data and the picture information, and provides the data for the strict real-time optimized model, unifies with the component model, describes the event and the technological process on the molecular level, forecast the product composition, realizes the entire factory continuously real-time to optimize.
The chemical survey analyzes into the essential technology. Cheng Beihuo several dozens time of places enhancements survey analysis resolving power and the sensitivity, the analysis cycle will reduce 1/10. The establishment distribution network, with the industrial control integration is a body, promotes LIMS (Laboratory Information Management System) the technology, generally uses such as the nuclear magnetic resonance analysis (Nuclear Magnetic Resonance, NMR) and so on the technology, the realization member level real-time, on-line, the multi- targets, multipurpose, the multi-purpose chemical examination analysis. The traditional quality chemical examination analysis room by real-time, on-line, the continual product quality, the ingredient analysis system displaces, maximum limit improves the process control and the environmental monitoring quality.
Along with the computation ability promotion, the optimization will extend to the factory district outside, including the entire enterprise, will choose from the crude oil to the product delivery makes a profit the ability, maximum limit will carry on the optimization. The entire enterprise constitutes the integrated model, (by linear programming technology primarily) is composed by a grouping level connection decision-making tool. The uppermost layer for the enterprise level service model, the intermediate level is the refinery model, the first floor installs or the process model for Shan Tao, like chart 8 shows, guarantees real-time carries on the optimized decision-making in the correct time.
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Develops the expert system, the artificial intelligence decision-making consultation tool, each level all widely uses the auxiliary decision-making. The development supply chain manages the new method, establishes the buffet -like new supply relations, promptly supplies goods, carries on the cargo automatic tracking, realizes the small stock and the zero stock. The establishment global network, supports the global supply chain activity. Through the information technology widespread application and the standardization, enhance the efficiency of supply, sharpens the market strain capacity and the keen production level.
The information technology has brought the equal opportunity for many enterprises. To the traditional industry is this, to the emerging industry also is this; Right "the sunrise industry" is this, right "the setting sun industry" also is this. On the petroleum industry theory, we should hold the opportunity, cannot only wait for the all things ready, "successful"; But should "open a canal pilots", the realization surmounts. Uses the electronic information technology promotion, the armed and the transformation tradition industry as soon as possible, pours into the new vitality for it, welcomes a production process various links integration, the production process and the management integration, the enterprise and the social environment integration with ours wisdom, the balance coordination neolites oiling industry!
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