> 1, the correlation measures the fast
significance The related technology is take the information theory
and the stochastic process theory as the foundation, nearly 20 for
many years, it obtained the widespread application in many domains, in
the examination area of technology, like aspect and so on speed, flow
measurement has obtained the rapid development in particular.
This article take the hot rolling material speed as the object,
the research correlation technology in the hot rolling material non-
contact type on-line survey application. The hot rolling
material speed on-line examination is the company rolls over in the
production an important question, also is realizes Lian Zhawu the
tensity control key. As a result of contact type velocity
measurement existence forward slip phenomenon, measuring error bigger,
its application therefore is restricted, but the non- contact type
measured fast method does not have the forward slip problem, the
precision is higher, also may indirectly survey the tensity, thus
carries on the tensity control. Therefore, the research rolls
over the material speed 相关?must to contact the on-line
examination is extremely essential.  2nd, the correlation measures the fast principle Chart 1 produced has rolled over the material speed
using the correlation technology survey the schematic diagram.
Like the chart shows, in along rolls over the material heading
in a straight line, installs two characteristics to be same, to be
distanced is the L optical fiber type infrared pokes head in. In
the ideal situation, obtains x (t) and y (t) the profile is completely
similar, like chart 2 (a) shows. From this, we:  On in the formula, alpha is a constant, tau 0 for rolled over
the material formerly to poke head in by the speed v movement the
transit time which poked head in to latter. Supposes steady process which x (t) and y (t) is each condition
has been through repeatedly, then x (t) and y (t) the finite time
autocorrelation function is:  May know according to the autocorrelation function nature, this
mutual correlation curve in the t = tau 0 existences peak values,
chart 2 (b) has produced the model mutual correlation curve. Is
located in the transit time tau in 0, rolls over the material to make
the uniform motion, then rolls over the material velocity of movement
is:  Therefore, the correlation measured the fast core question has
two: How one is realizes the gain signal from the technology for
a relevant better random signal; Two, transit time tau 0 on-line
computations. 3rd, coherent signal gain In order to gain the quality higher coherent signal, we
use the signal sensor installment which chart 3 shows.  This equipment is composed by two groups optics characteristics
quite same not less than optical system, after the identical signal
passes through two groups of optical systems output signal
theoretically to be supposed to be quite same not less than, optical
system sensitive wave band for 红外? Two groups of optical
systems optical axis is distanced 25mm, precisely processes two groups
of optical systems and fixes in the same place, forms the correlation
to measure the fast meter the infrared optical pickoff. When
survey, aims at this sensor the movement the hot rolling steel
products, then two groups optical systems gather to the steel products
identical physical location the signal only differs a time delay, is
the correlation very good two group signals. This detention
namely for the transit time tau 0, then obtains the hot rolling steel
products by (2) the formula the velocity of movement:  Obviously, the precision measuring transit time tau 0 values are
the realization accurate survey hot rolling steel products velocity of
movement keys. 4th, transit time tau 0 on-line surveys and computation May know by the correlation function nature, two quite
same not less than signals correlations are biggest, comes two groups
signals from the infrared sensor only to differ a time delay.
And makes after some direction data shifting the correlation
operation, recording shifting integer, when shifts same to two groups
of data corresponding points, the correlation is biggest.
Through this greatest correlative value correspondence shifting
integer, then extracts the transit time. When, tries to the
signal to carry on the shifting comparison, discovers its correlative
value greatest the motion gap to become this system information
processing the key. Therefore, we use the signal processing
method which chart 4 shows to seek the transit time. On, the
downriver signal after the amplifier, carries on two values
processing, and separately saves the result to the memory 1 and the
memory in 2, then continuously changes the time delay address.
The time delay address every time changes a time, after and
upstream data shifting corresponds the downriver data the data to do
time different or the non- operation, and with the counter
accumulation operation result, one by one shifting discovers the
counter the maximum value, again extracts the sampling through the
shifting integer to be separated N. Supposes sampling the clock
cycle is T, then the transit time is:  5th, measures the fast meter the present situation analysis and
the improvement method According to the above principle, we have developed
measured the fast meter the prototype, the actual use indicated:
Oxidizes the iron sheet to the hot rolling material on to
distribute big and the sparse survey object, measured the fast meter
survey accurate also is stable, can satisfy the survey request;
But oxidizes the iron sheet to the hot rolling material on to
distribute small and the dense survey object, the data output
insufficiently is stable, must further improve.  In view of measured the fast meter exists the question, we take
the following measure to measure the fast meter has made the
improvement. (1) enhances, the downriver signal uniformity. It is well
known, signal more similar, its relevance is bigger. Therefore,
must try to cause, the downriver signal to be as far as possible
similar. Concrete procedure as follows: (1) causes the infrared sensor two groups optical system to be
consistent as far as possible, this is the correlation measures the
fast foundation. Causes to measure on the object, the downriver
two group similar signal after the optical system, the output signal
were still similar, enhanced the infrared sensor output signal the
relevance. (2) causes the infrared sensor two groups optical systems
the slit size to be equal as far as possible. The experiment
indicated, to identical survey object, adjustment optical system slit,
when two groups sizes equal, related result good, determines the hot
rolling material speed accurate and is stable. (3) causes two groups signals processes enlargement
electric circuit performance which the infrared sensor outputs to be
consistent as far as possible. After this may cause two groups
relevant very good signals enlargement, its relevance very was still
good. This is after guaranteed two groups coherent signals
digitization still maintained the consistent important link. (2) enhances the signal the quality. Provides the
high grade signal, the computer can process the correct result.
Concrete procedure as follows: (1) adds on the infrared light filter in front of the infrared
sensor. Designs to us outside measured the fast meter, the
electric eye becomes lucky the wave length to be most sensitive, but
certainly is not had not responded to other wave lengths light.
Thus after joins the infrared light filter, but effectively
removes in the signal 杂散 the signal, greatly enhances the input
signal the quality. (2) selects two quite same not less than fiber optic
transmissions signal, and in satisfies the transmission request in the
situation, causes it to be as far as possible short. Like this
does not send to in the fiber optic transmission process the signal
distortion, but causes the relevance to drop. Before (3) pair of computer gathering signal carries on
the pretreatment. The optical signal the signal which outputs
after the infrared sensor passes on after the optical fiber to when
processes the electric circuit, after first passes through enlargement
reshaping processing, the computer carries on gathering again to it,
enhances the gathering signal the accuracy. (3) suppresses the average effect. Measured the fast
meter to oxidizes the iron sheet to distribute small and is dense was
measured the object survey reason mainly is because the average effect
causes. Therefore, must overcome the average effect as far as
possible to the survey the influence. In order to effectively
suppresses the average effect, may reduce the infrared sensor optical
system the slit. The practice proved like this can effectively
suppress the average effect, but, the slit reduces follows the signal
energy reducing, therefore, when reduces the slit must consider the
increase signal the energy. Increase signal energy concrete
procedure as follows: (1) enhances the amplifier the enlargement factor, increases
inputs is measured to the computer in the signal the energy. (2) reduces the infrared sensor and the survey object
distance, enhances the input signal the energy. (3) reduces the signal the transmission link.
Reduces the optical fiber the transmitting range, in the
possible situation, to remove the fiber optic transmission link,
directly installs the pre-amplification above the infrared sensor,
like this needs to add on a water-cooling system, cools the work
system. At present, the correlation measured the fast meter obtained the
application in the horse steel hot rolling steel products scene.
According to the method which in the article states to measured
the fast meter has made the improvement, in the actual use the proof
is extremely effective. |