Application case one: Three coordinates wall hangings robot to liquid-crystal display examination.
First, work requirement:
1st, uses the visual system to carry on the examination to the place �?monitor. :
2nd, examination scope:
X, Y, the Z axis effective travelling schedule respectively is 2500mm, 600mm and 400mm. May revolve the visual camera in the Z axis lower extremity assembly. The camera may revolve.
3rd, work piece shape:
The work piece for the computer liquid-crystal display, this monitor has greatly has small, the work table each time installs 10 monitors, prepares the examination.
4th, localization position precision and resolution:
Repetition localization for ±0.025mm, system resolution 0.01 mm
5th, control system:
The system request can to examine the data to have to carry on analysis processing, including demonstrated the crack detection scanning picture, the filter, the enhancement, the enlargement, will revolve, the characteristic withdraws, the scan result printing or on bequeaths on the position machine, the position mark and so on.
Second, robot composition:
This robot by is peaceful 装架 and the monitor work table, the robot positioning system, the servo drive system sds, the terminal check-out facility (camera), the control system and so on is composed
2nd, robot positioning system
The robot positioning system is the entire equipment core, for the German bahr Corporation product, X, Y, the Z three coordinates chooses for the high precision ball bearing guide screw transmission, the single coordinates repetition pointing accuracy is 0.025mm.
X axis selects the DLK200 localization unit, by a 1000W servo motor-driven. Servo electrical machinery and ball bearing guide screw direct connection.
The Y axis selects the DLK160 positioning system unit, as a result of the structure request, the Y axis is this movement structure 最���? Servo electrical machinery and ball bearing guide screw direct connection.
The Z axis selects the DLK160 positioning system unit, the Z axis lower extremity installs the electrical machinery, the upper extreme installs the Y axis, its slide and X axis slide. Servo electrical machinery and ball bearing guide screw direct connection.
A miniature servo electrical machinery drives a precise planet speed reducer, the planet speed reducer out-port installment vision system, forms the rotation axis. All these parts install the Y axis on the slide.
3rd, servo drive system sds
Selects has the general function the servo electrical machinery. Each 运动�?has a servo electrical machinery and a speed reducer, four 运动�? altogether four sets of servo electrical machinery and four speed reducers, vertical 运动�?for belt 抱闸 servo electrical machinery.
4th, visual system
This part by the photosource, the mirror prime is composed. The function is gives at times the image transmission the control center.
5th, control system
The control system by large-scale PLC, touches the screen to be composed.
6th, safe protective equipment
This machines and tools have the breakdown to prompt and to report to the police the function, when each time appears the breakdown all can the accurate reflection crash the concrete position, is advantageous for rapidly fixes the breakdown, mainly includes: The robot collision protects the function; The work piece installment arrives the examination; Light curtain safekeeping of security.

Application case two: The straight line servo actuates the robot positioning system in picture processing application
First, work requirement:
1st, uses the visual system to carry on the examination to the picture. :
2nd, examination scope:
X, the Y effective travelling schedule respectively is 500mm and 400mm. In Y axis lower extremity assembly vision camera.
3rd, work piece shape:
The work piece for the computer liquid-crystal display, this monitor has greatly has small, the work table each time installs 10 monitors, prepares the examination.
4th, localization position precision and resolution:
Localization is 0.01mm
5th, control system:
The system request can to examine the data to have to carry on analysis processing, including demonstrated the crack detection scanning picture, the filter, the enhancement, the enlargement, will revolve, the characteristic withdraws, the scan result printing or on bequeaths on the position machine, the position mark and so on.
Second, robot composition:
This robot by is peaceful 装架 and the monitor work table, the robot positioning system, the servo drive system sds, the terminal check-out facility (camera), the control system and so on is composed.
2nd, robot positioning system
The robot positioning system is the entire equipment core, for the German bahr Corporation product, X, the Y two coordinates chooses for the straight line servo electrical machinery, the single coordinates repetition pointing accuracy is 0.025mm.
X axis selects the DLK200 localization unit, by a 1000W servo motor-driven. Servo electrical machinery and ball bearing guide screw direct connection.
The Y axis selects the DLK160 positioning system unit, as a result of the structure request, the Y axis is this movement structure 最���? Servo electrical machinery and ball bearing guide screw direct connection.
The Z axis selects the DLK160 positioning system unit, the Z axis lower extremity installs the electrical machinery, the upper extreme installs the Y axis, its slide and X axis slide. Servo electrical machinery and ball bearing guide screw direct connection.
A miniature servo electrical machinery drives a precise planet speed reducer, the planet speed reducer out-port installment vision system, forms the rotation axis. All these parts install the Y axis on the slide.
3rd, servo drive system sds
Selects has the general function the servo electrical machinery. Each 运动�?has a servo electrical machinery and a speed reducer, four 运动�? altogether four sets of servo electrical machinery and four speed reducers, vertical 运动�?for belt 抱闸 servo electrical machinery.
4th, visual system
This part by the photosource, the mirror prime is composed. The function is gives at times the image transmission the control center.
5th, control system
The control system by large-scale PLC, touches the screen to be composed.
6th, safe protective equipment
This machines and tools have the breakdown to prompt and to report to the police the function, when each time appears the breakdown all can the accurate reflection crash the concrete position, is advantageous for rapidly fixes the breakdown, mainly includes: The robot collision protects the function; The work piece installment arrives the examination; Light curtain safekeeping of security.

Application case three: Three coordinates Dragon Gate robot to airplane part examination.
Second, work requirement:
1st, uses supersonic not damages the crack detection to carry on to airplane many small parts not damages the scanning.
(UT) the method carries on the crack detection examination with the ultrasonic wave examination:
2nd, crack detection scope:
X, Y, the Z axis effective travelling schedule respectively is 800mm, 600mm and 400mm. The assembly may revolve supersonic in the Z axis lower extremity pokes head in. Pokes head in the degrees rotation is 0 ~ 360°;
3rd, work piece shape:
The work piece shape contains the circular arc, the straight line, the curved surface and so on each kind of element, therefore requests the robot to be able to facilitate the realization space to insert makes up;
4th, position precision and resolution:
Repetition localization for ±0.05mm, system resolution 0.01 mm
5th, control system:
The system request can to examine the data to have to carry on analysis processing, including demonstrated the crack detection scanning picture, the filter, the enhancement, the enlargement, revolve, the characteristic withdraws, or on bequeaths on the position machine the crack detection result printing, the position mark and so on. Simultaneously requests the system to be able the movement control file which may carry out according to the work piece blueprint production.
Second, robot composition:
This robot by is peaceful 装架, the robot positioning system, the servo drive system sds, the terminal check-out facility (camera), the control system and so on is composed.
1st, the robot is peaceful 装架
Examination room velocity of movement slower, the load is lighter, the use aluminum support was allowed.
2nd, robot positioning system
The robot positioning system is the entire equipment core, for the German bahr Corporation product, X, Y, the Z three coordinates chooses for the synchronized tooth profile belt transmission, the single coordinates repetition pointing accuracy is 0.05mm, quickest point-to-point speed: 1000mm/s. X coordinate axis is two lengths is 1200mm, the span is 800mm positioning system ELZ40, guarantees two positioning systems movement by the synchronized transmitter synchronization, by a 400W servo motor-driven. Stemming from the actuation torque and the inertia match, needs to match a planet speed reducer.
The Y axis selects ELZ40 and the ELR40 localization unit, as a result of the structure request, about two localizations units lays aside abreast in row. ELZ40 primarily actuates the structure, the ELR40 position auxiliary structure. Two positioning systems by a 400W servo motor-driven, stemming from the actuation torque and the inertia match, need to match a planet speed reducer.
The Z axis selects the ELSZ40 positioning system unit, stemming from the installment consideration, the slide needs to lengthen, and fixes with the Y axis slide in the same place. The actuation locates the body the servo motor-driven and the slide installs in together. . In the practical application we have chosen a 400W belt 抱闸 servo electrical machinery, has matched a planet speed reducer.
The rotation axis installs in the Z axis terminal, leads a precise planet speed reducer formation to a miniature servo electrical machinery, the camera installs in the speed reducer out-port, revolves along with the speed reducer revolves.
3rd, servo drive system sds
Selects has the general function the servo electrical machinery. Each 运动�?has a servo electrical machinery and a speed reducer, four 运动�? altogether four sets of servo electrical machinery and four speed reducers, vertical 运动�?for belt 抱闸 servo electrical machinery.
4th, visual system
This part by the photosource, the mirror prime is composed. The function is gives at times the image transmission the control center.
5th, control system
The control system by large-scale PLC, touches the screen to be composed. This system has the formidable Profibus communication function. Can give the data real-time transmission the ethernet, can the control command by the main line way transmission for the servosystem, cause the entire movement to be quite smooth. This system may initialize the many kinds of work pieces the procedure, when the replacement variety may in touch on the screen to transfer the corresponding procedure.
6th, safe protective equipment
This machines and tools have the breakdown to prompt and to report to the police the function, when each time appears the breakdown all can the accurate reflection crash the concrete position, is advantageous for rapidly fixes the breakdown, mainly includes: The robot collision protects the function; The work piece installment arrives the examination; Light curtain safekeeping of security.