> Abstract: This article according to the
sinusoidal current to subdivide the actuation the principle, designs
the three-phase mixed style to subdivide a step of 进电 machine
driver, the system uses the electric current track and the
pulse-duration modulation technology, causes the electrical machinery
the interphase current for the phase difference 120° sine wave, the
power actuation electric circuit to use six MOS tube. This
driver solved a traditional step of 进电 machine low speed to
vibrate in a big way, has 共振? the noise is big and so on the
shortcoming, enhanced a step of 距角 resolution and the driver
reliability. Key word: Mixed style step 进电 machine;
Subdivides the actuation; SVPWM 1 foreword Step 进电 machine is one kind of split-ring servo
kinematic scheme functional element, carries on the control by the
pulse way, the output 角位? Compares with the exchange
servo electrical machinery and the direct current servo electrical
machinery, its prominent merit is the price is inexpensive, and non-
accumulation error. But, a step of 进电 machine movement has
many deficiency, like the low frequency vibration, the noise are big,
the resolution not not higher, also seriously has restricted the step
of 进电 machine application scope. The step of 进电 machine
performance characteristic has the close relation with its driver, may
overcome a step of 进电 machine shortcoming through the actuation
technology improvement. Is opposite to other drive types,
subdivides the drive type not only may reduce the half step 进电
machine step 距角, enhances the resolution, moreover may reduce or
the elimination low frequency vibration, steadily causes the
electrical machinery movement to be even. Generally speaking,
subdivides the actuation the control effect to be best. Because
the commonly used low end step of 进电 machine servosystem does not
have the encoder feedback, therefore elevates its internal control
electric current along with the electrical machinery speed
correspondingly to reduce, thus creates loses a step of phenomenon.
Therefore in the speed and the precision request not high
domain, its application is extremely widespread. Because the three-phase mixed style step 进电 machine step
进电 machine has the better low speed stability and the output
moment of force compared to the two phase, therefore the three-phase
mixed style step 进电 machine step 进电 machine has the better
application prospect compared to the two phase. The traditional
three-phase mixed style step of 进电 machine control method all is
completes by the hardware comparator, the this article main narration
uses DSP and spatial vector algorithm SVPWM realizes a three-phase
mixed style step of 进电 machine control. 2 subdivides the principle Step 进电 machine subdivides the control from
essentially to say is through to the step of 进电 machine stator
winding in the electric current control, causes a step of 进电
machine internal the resultant field according to some kind of request
change, thus realizes step of 进电 machine step of 距角
subdividing. Best subdivides the way is the permanent torque and
so on step of 距角 subdividing. In the ordinary circumstances,
the resultant field vector peak-to-peak value had decided the
electrical machinery driving moment size, the neighboring two
resultant field vector between included angle size has decided a step
of 距角 size. Produces in the electrical machinery approaches
the even circular rotary field, each 相绕?resultant field vector,
namely each 相绕?electric current resultant vectorr should in the
spatial interplanting peak-to-peak value constant rotary motion, this
need in each to circle center passes by the sinusoidal current. The three-phase mixed style step of 进电 machine principle of
work extremely is similar to the exchange permanent magnetism
synchronization servo electrical machinery. On its rotor uses
the permanent magnetism magnet similarly is has Gao Cimi the
characteristic rare earth permanent-magnet material, therefore
produces on the rotor the induced current may ignore to the rotor
magnetic field influence. In the structure, it is equal to one
kind of multipolar logarithm exchange permanent magnetism synchronous
machine. Because the input is the three-phase sinusoidal
current, therefore produces the spatial magnetic field assumes the
circular distribution, moreover may use 永磁?the synchronous
machine structural model (chart 1) to analyze the three-phase mixed
style step of 进电 machine torque characteristics. In order to
be advantageous for the analysis, may make the following supposition
that, A. Electrical machinery stator three-phase winding full
symmetry; B. The magnetic saturation, the turbulent flow and the
core loss ignore; C. Excitation circuit not dynamic response process.
 Chart 1 three-phase permanent magnetism synchronous machine
simple structure model U, V, W is on the stator 3 coil winding, 3 coil
windings spool thread becomes 120°. Electrical machinery
single-phase winding circular telegram time, the stable state torque
may express is: T=f (i, theta). Among them, i the electric
current which passes for the winding in; Theta is the electrical
machinery rotor deviation reference point angle. Because the
magnetic saturation effect may ignore, and the rotor structure is a
circular, its 矩角 characteristic for strict sine, Namely: T=k *I*sin (theta), k is the torque
constant If the ideal current supply take the permanent
peak-to-peak value as I three-phase equilibrium electric current iU,
iV, the iW supplies electrical machinery winding, Namely: IU=I*sin (wt) IV=I*sin (wt+2*PI/3) IW=I*sin (wt+4*PI/3)
Then the electrical machinery various interphase
currents produce the stable state torque is: TU=k*I*sin (wt) *sin (theta) TV=k*I*sin (wt+2*PI/3) *sin (theta+2*PI/3) TW=k*I*sin (wt+4*PI/3) *sin (theta+4*PI/3) When stable state movement, theta=wt, then the
three-phase winding produces the synthesis torque is: T=TU+TV+TW=3/2*k*I*sin (PI/2-wt+theta) =3/2*k*I Above analyzes indicated, regarding three-phase
permanent magnetism synchronous machine, when three-phase winding
input difference 120° sinusoidal current, because produces the
circular rotary field in the interior, the electrical machinery output
torque is the permanent value. Therefore, will exchange the
servo-control principle to apply in the three-phase mixed style step
of 进电 machine actuation system, the input 220V exchange, will
become direct current after the rectification, again will pass through
the pulse-duration modulation technology to become three groups steps
and ladders types sine profile electric current, they separately have
flowed three groups windings according to the fixed succession, its
each steps and ladders correspondence electrical machinery will rotate
step. Changes the electrical machinery rotational speed through
the change driver output sinusoidal current frequency, but outputs the
steps and ladders number had determined each step has transferred
angle, when the angle goes past is small, then its steps and ladders
number more, namely subdivides is bigger, theoretically said this
angle may suppose enough small, therefore the thin score may be very
big, but exchanges servo-control each step of angle and the feedback
encoder precision has the very big relations, the general use is
2,500, therefore each step has transferred the angle is only 0.144,
but this method controls step 进电 machine, Compared to if the
is thin score is 10,000, then each step has transferred the angle is
0.036, therefore compared to common servo-control precision Gao
Henduo. Certainly, when step of 进电 machine rotation,
electrical machinery each 相绕?inductance will form a reverse
electromotive force, the frequency higher, the reverse electromotive
force is bigger. Under its function, electrical machinery along
with frequency (or speed) increases but the interphase current to
reduce, thus causes the moment of force to drop, may cause when the
electrical machinery low frequency and high frequency through 恒流
the way maintains the same interphase current thus enable the high
frequency moment of force characteristic to have the improvement, this
only can be when the low speed, therefore its overall performance
(high low speed noise, high speed moment of force, high speed stable
and so on) is very difficult to surpass the exchange servocontrol.
 Chart 2 produces the difference 120° three-phase steps and
ladders type sinusoidal current. The three-phase mixed style step 进电 machine generally
connects the three-phase winding the star type or the triangle,
according to the electric circuit fundamental theorem, sum of the
three-phase current is zero. Namely IU+IV+IW =0. Therefore
usually only must produce two 相绕?demand signals, the
three-phase winding demand signal may by other two request.
Similarly, only needs to the corresponding two 相绕?actual
electric currents to carry on the sampling, the three-phase winding
actual electric current may obtain according to the type. 3 three-phase mixed style step of 进电 machine drivers
system constitution Driver overall plan like chart 3 shows, mainly
includes the monolithic integrated circuit electric circuit, the
electric current tracing SPWM electric circuit and the power actuation
electric circuit composition.
 Chart 3 driver overall diagram 3.1 DSP module design In here, we chose TI Corporation's DSP to take the CPU
chip, DSP (Digital Signal Processor) also was one kind of monolithic
integrated circuit in fact, it similarly was the central processing
element, controls the control unit and the auxiliary equipment
integrates together on the chip. But it also has own bright
characteristic - because has used the multi- groups main line
technology realization parallel movement machine the mechanism, thus
greatly enhanced the operating speed, has the stronger operation
ability and a better timeliness. This article selects DSP
(TMS320LF2407A) is a section electrical machinery control
special-purpose chip, 144 pins, have the rich IO resources, includes
four general timers, special-purpose has two groups (to be possible to
produce six group PWM signal) to the control three-phase electrical
machinery PWM generator, moreover also has the special-purpose receive
exterior pulse and the direction I/O mouth, thus simplified the
circuit design and the procedure development. The DSP input signal including step enters pulse signal CP, the
heading command, the off-line signal, has flowed the protection
signal. These kind of signals connect DSP through the high speed
light pair on the pin, moreover also has subdivides the step and the
electric current selection signal. When off-line signal for is
effective time, the driver outputs the electrical machinery the
electric current to shut off, the electrical machinery rotor is at the
free state (off-line condition). The feedback electric current
brings through DSP 10 modulus switches (AD) the sampling, the feedback
electric current after the certain algorithm, brings the PWM mouth
output control electrical machinery by DSP. 3.2 electric currents tracing return route This transmission mode simulates the voltage the
peak-to-peak value to represent the sampling electric current or the
voltage size, it mainly uses for sampling a, the b two interphase
currents and the generatrix voltage examination, realizes the
electrical machinery electric current control as well as has pressed,
owes presses, has flowed the protection. The driver through the
sampling resistance examination step of 进电 machine winding actual
electric current, compares the process after the hypothesis electric
current to stagnate the link comparator regulator, the regulator
output signal by the 20KHz frequency triangle wave carrier output,
forms the pulse-duration modulation signal (PWM), controls the high
efficiency semiconductor device through the power actuation connection
electric circuit to lead passes with shuts off, causes the step of
进电 machine winding actual electric current track to assign the
reference signal, according to sine rule change which assigns. 3.3 powers actuations electric circuit The driver main return route uses hands over - the
straight - alternating current 压型 inversion form, by the
rectification filter circuit, the three-phase inversion as well as
step 进电 machine and so on is composed. Rectification filter
circuit constitution direct current 电压? completes 220V, the
50Hz alternating current supply to the direct-current power supply
transformation. The inversion realization from the direct
current to the frequency conversion live pressure alternating current
transformation, provides the request for the three-phase mixed style
step of 进电 machine stator winding the alternating current.
The inversion six G30N60B3DMOS tube which produces by the young
attendants to the immortals company composes, constitution three-phase
inversion bridge. The driver uses two resistances examinations
step of 进电 machine interphase current the spurt value. The power actuates the electric circuit the core is the power
module (the MOS tube). The MOS tube and between the electric
current tracing PWM output must through the special-purpose high speed
light pair connection. The flow value and the electrical
machinery peak value line electric current selects the appropriate MOS
tube according to the MOS tube, namely the electrical machinery line
electric current peak value is smaller than the MOS tube maximum
current value. In this design the electrical machinery biggest
interphase current is 8.1A, this electric current is the interphase
current 有效? the peak value interphase current is 8.1* sqrt (2)
= 11.312A. In addition, electrical machinery winding when
triangular connection, the line electric current is interphase current
3 times, therefore the line electric current peak value is 19.6A.
By the G30N60B3DPDF documents knowledge, its greatest flow value
is 30A, therefore may guarantee the normal use, the normal work
request suitable radiation design guarantee interior ties warm forever
is smaller than 150 degree Celsius, therefore wants the sur- radiator
and forces the forced-air cooling, guarantees the MOS tube normal
work. 3.4 and mouth communication: In order to avoid when the controlled process power cut or other
special reasons falls the electricity causes the losses, the use
charged RAM memory electrical machinery position, after guaranteed the
electricity the work piece may continue to complete the processing.
And mouth RAM compared to traditional use E2ROM speed
transmission quickly more reliable, may the more effective record
electrical machinery running status, but takes CPU the I/O mouth to be
more, here CPU has the enough resources to be allowed to use. 3.5 controls software flow Master routine flow chart
 Severs the partial flow charts
 In order to reduce the power loss and the protection
electrical machinery, has established the automatic half class
function, it by stagnates the link comparator automatically to carry
on the adjustment. 4 conclusions The practice proved this article says actuation method
its compatibility very strong, basically may adapt all three-phase
mixed styles step 进电 machine. Specially to three-phase
winding star connection, low frequency when moves steadily, does not
have the vibration, effectively has suppressed the vibration, the
noise. Moreover, the driver internal design many kinds of
protection circuit, makes the entire driver the reliability greatly to
enhance. Reference [ 1> Li Yongdong Alternating current machine
numerical control system, mechanical industry publishing house,
2002.4; [ 2> Lin Weijie, Li Xinggen, Pan Anke A three-phase mixed
style step of 进电 machine sine wave subdivides the actuation the
research; [ 3> Wei Kexin, Wang Yunliang, Chen Zhimin MATLAB language and
automatic control system, mechanical industry publishing house; [ 4> the Liu peace, Wang Wei are handsome, Jiang Yu, Deng
strength TMS320LF240X DSP the C language development application, the
Beijing astronautics university publishing house; |