> SERCOS (Serial Realtime Communication
Specification, serial real-time communication agreement) is one kind
specially uses in industry mechanical electrical equipment control
unit and numeral servo unit and between the programmable controller
realizes the serial real-time data communication agreement standard. In 1990, the German some famous numerical control systems
and the servosystem manufacturer, like SIEMENS, INDRAMAT, BOSCH, AMK,
as well as some important scientific research institutions initiated
have established the SERCOS association, the goal are together must
establish unified CNC in Germany (Computer Numerical Control, computer
numerical control) between the unit and the numeral servo unit
interface standard, thus guaranteed follows the related equipment
which this standard developed to have the good interchangeability.
In 1992, this standard is proposed for German and international
standard DIN/IEC 44. In 1995, this standard is authorized for
international standard IEC 61,491. From this time on, the SERCOS
agreement widely accepts by European many countries and American and
Japan's numerical control system and the servosystem manufacturer, and
starts to develop and to produce conforms to this agreement product.
This agreement application into since a at the end of 1990s
servos technology important development direction, its application
domain also has expanded from the initial numerical control engine bed
to each kind of numerical control machinery.
The numeral servo unit appearance is in the numerical
control technology history an important milestone. Uses the
numeral servo unit, causes all instructions value and the actual value
all can complete processing in a micro controller, not only can
realize the tradition to turn the matrix ring and the speed ring
control, moreover can become a ghost in the extremely short time
inserts makes up, realizes the snap ring control. Compares with
the use simulation servo unit, uses the numeral servo unit to be able
to obtain the higher processing precision and the processing speed,
also the control hardware is simple, the system complexity and the
cost all greatly reduce.
Is following the numeral servo unit development, how
realizes between the control unit and the numeral servo unit data
communication becomes a key question, namely must provides the
appropriate digital interface for the control unit and the numeral
servo unit. The practice proved that, uses the SERCOS connection
connection control unit and the numeral servo unit, the realization
serial real-time data communication, has following merit:
Between simplification control unit and servo unit wiring;
The simplification control hardware, causes the debugging to be
more convenient; May transmit data and so on parameter,
instruction and condition; The data transmission has not
drifted, may realize the remote control. Specially uses in as one kind between the control unit and
the numeral servo unit serial real-time data communication connection,
SERCOS is multitudinously occupied by its fine performance by the
world the dominant position the numerical control system manufacturer
and the engine bed produces the factory to select. More more
importantly, the international electrician committee (International
Electro□□technical Commission) authorized it in 1995 for
international standard IEC 61,491, English full title was:
Electrical equipment to industrial machines□□Serial data link
for real□□time communication between controls and drives, has built
the solid foundation for it in the world scope promotion and the
application. The national industry mechanical electrical system
standardization technical committee has formulated the national
standard which 61,491 corresponds with SERCOS international standard
IEC: "GB/T 18473-2001 Industry Mechanical Electrical equipment
Control And Drive Real-time Serial Communication Data Link", issued by
the country quality surveillance examination quarantine bureau to
October 24, 2001, on April 1, 2002 starts to carry out. Before
this, the SERCOS main line has been applied to the practice, now the
whole world has more than 70 companies to be able to provide has the
SERCOS connection the digital product, overseas production each kind
of printer, food packaging machine, assemble the robot, the
semiconductor processing equipment, the spinning and weaving machine
and other has the special use in the machine not to lack the SERCOS
main line the application. At present, SERCOS is the only
movement main line standard, surpasses 120 controllers and the
actuation merchant support in the global scope.
The SERCOS connection physics level by the optical fiber
cable constitution, the digital communication way (non- signal
drifting question, instruction and feedback data precision may reach
32-bit), the communication speed is 4 M bit/sec, will be very quick
can achieve 6 Mbit/sec, because has used optics medium, will not be
able to receive any electrical system the disturbance. The
optical fiber connection has substituted in the multiple spindle
control system several hundred wiring, thus effectively enhances the
project speed, reduces the project debugging and the maintenance time.
The low cost plastic optical fiber may support the most length
is the 130ft point-to-point distance, most greatly moves in a circle
the distance is 32,800ft. (Sees also SERCOS analysis situs
chart).
May use in the high performance application based on the
SERCOS system, may connect reaches 32 servo drivers and a movement
controller. (The SERCOS standard supports 254 drivers and the
I/O stand). The SERCOS correspondence agreement support by the
movement controller transmission actuation parameter, may realize the
automatic establishment connection, the accuracy control and the
intelligent diagnosis function to the servo driver. Because the
SERCOS agreement characteristic had decided it relative is lower to
the network correspondence band width demand, therefore may guarantee
all connections are smaller than 1 millisecond in SERCOS network
movement controller and the servo driver its correspondence cycle.
Uses SERCOS the user to be able to discover that, compares to
the traditional simulation technology, SERCOS causes their machinery
movement fast, moreover the precision is higher.
 TRIO Corporation does is one of SERCOS initiators,
continuously devotes to the SERCOS product development and the
development. In in the TRIO Corporation's movement controller
series, promotes SERCOS to control the sub- board, its may peg graft
in MC206 and MC224 and so on in a series of products, may cause the
user according to need to support the SERCOS connection with any
factory the servo driver direct connection use, breaks technical
barrier which forms by some big companies, moreover coordinates the
TRIO high performance movement controller the control function, can
complete the present overwhelming majority the complex application.
At the same time, the user also may while use the SERCOS
communication control mode, again uses the traditional way control
servo movement, thus achieves the two the organic fusion.
At present China's SERCOS high end market is monopolized
by the European and American two everybody enterprises, profits for
Chinese more enterprises from this kind of advanced SERCOS main line
technology, TRIO Corporation in the low power aspect and Hitachi, An
Chuan, the ohm dragon servo driver match, high efficiency and the
German kopeck company servo driver match, the constitution price
compared to the extremely superior movement control system. The
systems control parameter establishment simple has been bright, the
programming way uses the extremely friendly direct-viewing Chinese
user contact surface.
The global SERCOS association's highly takes SERCOS to
coordinate the TRIO movement controller in each domain application,
unfolded the duration in IAC2006 SERCOS whole world association
president Mr. Peter Lutz once to arrive personally the TRIO booth to
instruct
 On the chart from left to is right respectively is:
SERCOS whole world association president Mr. Peter Lutz, Dr.
TRIO China chief delegate Zhao Tienan. The TRIO whole world sells inspector general Mr. Roy Bamforth During IAC2006, TRIO Corporation wins "the
industrial design big prize" in US MC206 and for settles the SERCOS
module through it which the Sichuan company develops, the Japanese
Hitachi servo, settles the Sichuan servo and the German kopeck servo
perfect unifies in together. In the following chart the floor
shows:

(In chart TRIO General Manager Mr. Chris Backhouse just
and customer discussion project) SERCOS was the digital servo network shop on a
strip width extravagant main road, was allowed to foresee, in not the
far future, will have the SERCOS connection the servosystem to be able
to enter each and the servo application related domain. Person
of great strength happy Indramat Corporation in 1999 therefore
occupies the North America servo to actuate the market 10.5% shares,
to be situated first, on the one hand is this company in the
application project, sales, the service and user support aspect
strengthening, another primary factor pledges opening structure -
SERCOS. At present China is being at the stage which the
industry promotes, must want to enhance the mechanical and electrical
product in the international market core competitive ability, uses
each advanced technology is the inevitable choice, TRIO Corporation
hopes take the high quality product and the technology serves as the
user communities, helps the Chinese user as soon as to unfold the
elegant demeanour in the world-class stage. |