First, introduction
This type widely is suitable for profession and so
on cosmetics, toothpaste, drugs manufacture, food, chemical industry
uses the hose packing the product to fill the attire to seal the tail.
This type characteristic: Has on the automatic tube, the
localization, does not have the tube not to fill with is automatic the
tube function. This type (GF100) fills the attire compared to
the user original GF80 type to seal the tail machine efficiency to
have the large scale promotion, the product and the domestic colleague
industry manufacturer compares is at the leading position, in on
international also has a higher prestige.
Second, system constitution
This machine uses
DOP-A57BSTD+14SS+16SP+VFD022M+DTC1000R*1+DTC2000R*5
Below for this machine explanation
Third, this machine mainly constitutes by the below
several parts
料斗, on the tube, to the color code, fills
installs, seals gathers heats up and falls the material several parts
of constitutions
(1) 料斗 the partial primary controls
上料, stir anticipate the raw material heat preservation
上料: After 上料 the switch will open PLC to
fill according to the fluid position signal real-time increase
installs the raw material, after will answer the purpose the automatic
shut-off.
Stirs the material: 料斗 the center raw material must
fully stir guaranteed fills installs the raw material the uniformity
and the quality.
Raw material heat preservation: Fills the raw material
which installs to have the constant temperature in the certain
temperature, the temperature high raw material to be easy to rebel
should deteriorate, the temperature lowered has been easy to
agglomerate, warm used the DELTA DTC series in a this part to control
the table strictly to control its raw material temperature.
(2) on the tube are partial mainly by two on tubes
valves controls on two roads the tube implementing agency
On manages: On two roads tube by user free choice
whether opens, in opens under the condition, the control section will
act according to the letter index dial in the signal automatic
execution the tube movement.
(3) are partial to the color code mainly is
composed by two color codes electrical machinery and two color codes
photoelectricity.
Is main and the letter index dial about the color code
electrical machinery movement has (entire the signal has when signal
annular is motionless), as well as current to sign position whether
has the tube (the entire conveyer belt time to move two locations each
processing location whether mainly rests on two to have tube signal
examination photoelectricity examination and transmission, concrete
disposal procedure sees chart 1), again carries on according to the
color code photoelectricity automatically to the sign.
Chart 1
(4) fills installs partial primary
controls two to fill 装头
Fills 装头 the movement is main and the letter index
dial has (entire the signal has when signal annular is motionless), as
well as current fills installs the position whether has the tube, if
has then opens fills installs the valve execution to fill installs the
movement, if does not have to close fills installs the valve not to
carry out fills installs the movement.
(5) seals gathers heats up partially mainly seals
by four gathers heats up the head
Seals gathers heats up partial four to seal gathers
heats up mainly to use in to fill installs after the post-processing,
namely each product all must pass through two times of heat very hot
to seal the tail and to prune the rear part work. Four sealed
gathers heats up partially also has a higher request to the
temperature, the temperature lowers has possibly caused to be unable
to seal gathers or seals gathers not densely, the temperature high
possible meeting product rear part to distort, affects the product
outward appearance, this four heated up to carry on the fine accurate
control using DELTA DTC to its temperature, the product rear part
seals gathers densely is artistic.
(6) falls the material part if will be learned can
automatically go against becomes the material.
Fourth, system overhead construction
On the chart is this system network composition.
(1) warm controls the part
The overall system overall uniform allocation work has
DELTA DOPA57BSTD HMI to complete. This machine especially
prominent is 6 warm controlling assignments of aircraft work may
through HMI direct-viewing, friendly, be convenient, the quick
assignment of aircraft picture rapid simply completes the enormous
convenient assignment of aircraft personnel, warm controls with the
traditional significance in 表相 compared to has the quite big
superiority. Under for the configuration warm controls the table
assignment of aircraft picture in HMI:
We obviously may see warm in this picture control the
table the debugging to be quite convenient, in the chart the 1# symbol
frame may wilfully choose the control mode which warm controls;
2# symbolized the frame uses in chooses when the PID control
mode P, I, the D three parameters voluntarily 整定 the work, DTC P,
I, D from 整定 the function greatly saves the debugging time, and
greatly reduced to has debugged personnel's specification; 3#
symbolizes the frame to be allowed the free choice sensor type, even
if when the end-user end sensor damages chooses the different type
sensor not to relate; 4# symbolized the frame has the wander
error line loss when the sensor may carry on the revision through this
parameter, this also fully manifests DTC to have a stronger
compatibility regarding the industry scene actual environment.
Other 5 warm control the similar here no longer auspicious to
state.
(2) PLC are partial
PLC is entire control system core, the clear signal, the
data processing, its performance has decided the overall system
quality. The system has selected DELTA 14SS, this type has
formidable logical processing and the data-handling capacity as well
as the rich peripheral instruction collection. Has the quite
high natural price to compare a section type.
(3) operates the contact surface
The man-machine contact surface uses in the parameter
input and control command sending out. The system has selected
DOP-A57BSTD, its CPU high speed handling ability, may realize the
on-line/off-line simulation, true is friendly for the user, may input
contact surface the plan.
On the man-machine may the adjuster speed (namely adjustment
frequency conversion control main engine speed realization), current
output function and so on temperature demonstration and establishment,
time demonstration. May realize the hand regulation, the
automatic operation (including on tube, to color code, fills material
work and so on installs, seals tail and automatically falls).
(4) main engine frequency conversion velocity modulation
The main engine uses the low noise mini M series
frequency changer, the entire machine efficiency promotion has the
very big dependence to it, this series velocity modulation convenient,
direct-viewing, stable, is reliable and so on the merit. The
user may act according to the necessary machine the request free
accent entire machine running rate.
Fifth, concluding remark
Reaches the mechanical and electrical product in
to fill the attire to seal on the tail machinery the conformity
solution, enormous promotion has reached the mechanical and electrical
product in user mind phantom, greatly strengthened the user to reach
the product regarding the trust and the confidence. In fact,
must hold the customer key to lie in to the customer provides the
integrity the solution, for the customer solution actual problem,
unceasingly satisfies the customer the demand, continues to improve,
can cause the customer to become the long-time faithful customer.
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