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The mechanical and electrical control failure diagnosis review and forecasts (2)
Origin: Input time: 07-05-10 12:49:33English version


    4 modern breakdowns diagnosis development tendency

    4.1 analyzes -odd management

    The modern -odd management to synthesizes Yu Du from hardware Yu Du and analyzes -odd management development. In the past, the dynamic system fault-tolerant design was, like three and four systems which based on hardware -odd (-odd part, -odd system) realized, through simple vote logic diagnosis. Hardware -odd (management) ( hardware redundancy) meets the main question is the weight big, the volume big, the expense high, the flight vehicle bearing capacity is small. Simultaneously "similar" -odd system has the same life cycle, if has breakdown possibly other also to break down. But uses "the different races" -odd system to guarantee the vote examination with difficulty the uniformity. In order to cause the overall system reliable, to be safe, also the enhancement fault-tolerant system may the use, therefore has the necessity to study the new method to eliminate or to reduce hardware -odd.

    Enters for the 70's, along with the computer technology and its the computation ability, the reliable enhancement, the modern control theory production and the development, appeared has analyzed the redundancy (analytical redundancy) to substitute for physics (hardware) the redundancy -odd reliability design and -odd management thought. First (IFD) center appeared this new way in the measuring appliance failure detection, its thought is with 3 or above not the similar sensor measurement system different variable, produces the completely different signal, examines the sensor breakdown through a complex synthesis comparison logic. Although is the different races sensor, but all all is by the system in the identical dynamic condition drive, therefore has some kind of function relations. This new way initial period is called essential -odd (inherent redundancy) or function -odd (functional redundancy), distinguishes between physical Yu Duhuo hardware -odd. Afterwards the people were called it analyze Yu Duhuo artificial -odd (artifical redundancy). Analyzes -odd way is a use state estimation, the parameter estimate, the adaptive filtering, the variable threshold value logic, the statistical decision-making theory and the synthesis logic signal processing technology, may realizes on the electronic circuit or the computer. At present implements -odd management way or a synthesis way, namely includes hardware Yu Du and analyzes -odd. The development direction analyzes Yu Du. In 1971 Beard proposed for the first time the failure detection filter (FDF) the concept, symbolizes based on the analysis redundancy (based on model) the breakdown diagnosis technology birth.

    4.2 credible system design

    The modern breakdown diagnosis is because implements initiative (regards sentiment) to service the strategy and the establishment supervisory system needs to develop. Because the modern mechanical and electrical automation and the control system scale unceasingly expands, the complexity enhances day by day, as well as system investment hugeness, the people are urgent need to enhance mechanical and electrical automated and the control system credibility. Thus has the necessity to establish a supervisory system to supervise the entire automated system the running status, unceasingly examines the system the change and the breakdown information, then takes the essential measure (for example isolation and repair or change control rate and so on) prevents the breakdown the dissemination and the disaster accident occurrence. But its prerequisite is has the on-line real-time reliable examination and the diagnosis breakdown ability. Therefore the breakdown diagnosis realizes the credible system design essential link. The credible system refers to the collection reliability, the validity, may 维修?and the security be a body system. Enhances the system credible method, namely design credible system method: (1) Enhances Yuan part itself the reliability; (2) Uses -odd system (part), like hardware, software and compound redundant structure; (3) Uses based on FDIA fault-tolerant and control system and so on monitoring.


    The lowest level is controls the level, the function is realizes the input output and each kind of control rate; The intermediate level function is examines the sensor, the driver, the control loop and the control rate center malfunction; The topmost story function is the condition - event logic, namely accepts carries out the measure from the detector input and the output.

    Based on FDIA fault-tolerant, monitoring control system realization process: (1) Breakdown (expiration) 模 and influence analysis (FMEA); (2) Affects the strict specific weight appraisal; (3) Repair, remedial treatment inferential reasoning; (4) The breakdown repair design (revision control level, changes to other control 模, control system heavy construction); (5) Counter FMEA process; (6) The system modelling (analyzes -odd method failure detection foundation); (7) Fault detector design; (8) Supervisory system logical design.

    4.3 Lu good breakdown diagnosis

    Breakdown diagnosis robustness is the important question which all breakdowns diagnosis theory, the method and the system faces. The Lu good breakdown diagnosis (RFD) the concept in proposed for the first time based on in the model breakdown diagnosis method. At present can Zha Dao Lu good breakdown diagnosis research all be based on the control system mathematical model. Specially must point out is in the entire mechanical system, including hydraulic system, hydraulic control system, but also has not seen the Lu good breakdown diagnosis the research report.

    Based on model Lu good breakdown diagnosis research beginning to the beginning of 80's. After several years research and the development, proposed many methods, also has conducted some applied researches, the domestic some scholars also once have done the beneficial research in the RFD aspect. Generally speaking, RFD or a new research direction, waits for the thorough research.

    Based on the artificial nerve network breakdown diagnosis, domestic and foreign has already done many research in this aspect. Although ANN has the principle robustness in the network topology, but its BP study algorithm right and wrong robust. Can Zha Dao material look on at present that, studied the algorithm to Lu Bang the research just to start, to ask the BP algorithm non- robust question and the key to the situation, but did not have the effective Lu good algorithm, not yet saw the literature report to the Lu good breakdown diagnosis research.

    RFD solves the breakdown diagnosis practical application effective way, is enhances the breakdown diagnosis system performance target the effective way, simultaneously will have the novel effective breakdown diagnosis theory and the method.

    5 future research directions

    At present and the next main research might induce into following several aspects: (1) On-line real-time failure detection algorithm; (2) Essential non-linearity dynamic system FD method. The main research gains its condition, the parameter effective method; (3) And the element of certainty does not have the robust to the model error FD algorithm; (4) The Lu good residual error generator and the Lu stick (are most superior, auto-adapted) the threshold value design theory and the method; (5) To does not have 先验知识 when by supervisory system structural change examination and recognition; (6) Real-time FD expert system development and with based on ANN method, model method FD method synthesis; (7) Intelligence failure detection and diagnosis system theory and method research. From study examination system; (8) Take FDIA as the core fault-tolerant control, the supervisory system and the credible system.

    To the failure detection, diagnoses said that, makes concrete must vigorously study in the below aspect: (1) Feedback system (closed-loop system) center breakdown diagnosis; (2) Small peak-to-peak value breakdown, soft breakdown and early breakdown examination; (3) In execution, process and sensor breakdown diagnosis; (4) Besides 突变? breakdown breakdown early forecast, namely forecast diagnosis; (5) In dynamic system on-line real-time failure detection; (6) System transition (transient) in process examination and transient process failure detection; (7) Dynamic system initiation and in conclusion process failure detection; (8) (Lu Bang, auto-adapted) threshold value choice and determination.
Author: Chinese Academy of Science Institute of Automation Dong Xuanming
Information origin: "Project Machinery"
Chief-editor: Article author:

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